Automatic Cutting Fluid Preparation System

The centralized cutting fluid supply and purification system can improve production efficiency, keep the quality of cutting fluid stable in the long term, and meet the needs of cutting and grinding processing. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces the pollution of sewage to the environment, turns waste into treasure, reduces the discharge of sewage, and makes significant contributions to environmental protection.

After each processing operation, the cutting fluid in the centralized supply system immediately enters the system for treatment. After removing various impurities and adjusting indicators, it is restored to the optimal performance of new cutting fluid for supply, so as to achieve non-replacement circulation, making the utilization rate of cutting fluid reach or exceed 95%. The centralized supply system is relative to the single-machine system. The centralized supply system for cutting fluid concentrates the cutting fluid used in processing in the workshop into a large pool, and transports the cutting fluid to various machine tool equipment through the liquid tank. By using the centralized supply system, the cutting fluid can be concentrated, and the cutting fluid in the large pool can be sampled and tested regularly, which is convenient for detecting its pH value, concentration, and whether there is putrefaction. It eliminates the process of testing the cutting fluid for each single-machine system.

Using the centralized supply system for cutting fluid can centrally filter and regenerate the cutting fluid. The regeneration rate of cutting fluid after treatment with semiconductor inorganic membrane is about 90%, which removes metal debris and other miscellaneous oil substances in the cutting fluid, thus extending the service life of the cutting fluid. The filtered cutting fluid can be recycled, reducing the cost of using cutting fluid, saving resources and protecting the environment. Its advantages are as follows:
1) More environmentally friendly and safer workshop operations;
2) Improve productivity, reduce costs, and enhance enterprise competitiveness;
3) Reduce the generation of waste cutting fluid by more than 80%;
4) Make the factory's production meet environmental protection requirements and reduce environmental protection risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main Features of the Centralized Cutting Fluid Supply and Purification System
1. Realize automatic monitoring of cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return, and automatic filtration achieve unattended operation;
3. The equipment is automatically controlled, and the PLC is used to complete the automatic operation and maintenance of process procedures such as feeding, filtration, and flushing, allowing on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are all selected to resist the corrosion of the liquid, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in design, with a reasonable layout and small floor area;
6. Advanced technology and low operating cost;
7. Simple operation and maintenance, fully intelligent control, touch screen interface;
8. Can reduce and kill specific bacteria in the cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and achieve oil-water separation;
12. Fully automatic liquid preparation without manual participation;
13. Automatic constant temperature of cutting fluid (20-25℃).

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